Коммерческий электрический гомогенизирующий резервуар | Нагрев и перемешивание, подходит для пищевой промышленности

The Electric Heating Homogenizing Mixing Tank is a versatile industrial device that combines heating, stirring, and homogenizing capabilities, specifically engineered for blending, emulsifying, and dissolving liquid or semi-liquid substances. Its construction includes a stainless steel (304/316) tank, an electric heating system with a temperature range of 0-150℃, and a high-speed homogenizer (3000-12000rpm) that effectively breaks down particles and ensures uniform dispersion of ingredients.

Fitted with a variable-speed stirring motor and a homogenizing head—typically positioned at the bottom or side of the tank—it guarantees thorough mixing, preventing sedimentation and delivering a consistent texture. The tank’s sealed design minimizes the risk of contamination, while its heating jacket enables stable temperature regulation, making it suitable for handling heat-sensitive materials. This equipment is widely utilized across the food, cosmetics, pharmaceutical, and chemical sectors, adhering to stringent FDA and GMP standards for hygiene and safety.

Product Advantages

All-in-One Functionality: Merges electric heating, stirring, and homogenizing into a single unit, streamlining workflow by cutting down on operational steps and saving valuable floor space.
Superior Homogenization: Boasts a high-speed homogenizer (up to 12000rpm) that reduces particles to 1-5μm, delivering an ultra-smooth consistency—essential for products like creams, sauces, and emulsions.
Precision Temperature Regulation: Features electric heating with a digital display, offering ±1℃ accuracy. This allows precise control for materials requiring specific temperatures, such as wax melting or sugar dissolving.
Hygiene-Focused Design: Constructed with food-grade stainless steel, featuring seamless welding and a CIP (Clean-in-Place) compatible structure. These elements ensure compliance with strict hygiene standards.
Versatile Adjustability: Offers adjustable stirring speeds (50-1500rpm) and homogenizing frequencies, adapting effortlessly to materials of varying viscosities—from thin liquids to thick pastes.
Enhanced Safety Features: Includes overheat protection, a pressure relief valve, and an emergency stop button, providing comprehensive safeguards for secure operation.

Application Scenarios

Food Industry: Ideal for blending and homogenizing dairy items like milkshakes and yogurt, as well as sauces such as ketchup and mayonnaise, along with beverages including fruit juices and syrups. It enhances texture by ensuring ingredients are evenly distributed and particles are finely broken down.
Cosmetics & Personal Care: Perfect for emulsifying creams, lotions, and shampoos. It guarantees that ingredients like oils, botanical extracts, and active components are uniformly mixed, creating stable, smooth formulations.
Pharmaceuticals: Used in preparing oral liquids, ointments, and suspensions. It achieves consistent particle size, ensuring the final products meet strict pharmaceutical purity and uniformity standards.
Chemical Industry: Effective for mixing adhesives, paints, and coatings. It disperses solid components into liquids thoroughly, resulting in stable, homogeneous formulations with reliable performance.
Beverage Production: Facilitates the dissolution of sugars, stabilizers, and flavorings in water or juice. By ensuring complete integration, it prevents ingredient separation during storage, maintaining product quality.

Technical Parameters

Power supply	Three-phase 380V 50Hz, three-phase four-wire
Vessel	Three-layer, atmospheric pressure inside, interlayer operating pressure ≤0.1MPa
Vessel plate thickness	3mm inner, 3mm middle, 2.0mm outer
Material	316L inner layer, 304 stainless steel middle and outer layers
Jacket heating and cooling	Jacket heated by a 27kW electric water heater for heating and circulating water for cooling. Jacket thickness: 50mm.
Outer layer	70mm thick salt wool for insulation and scalding protection
Temperature control system	PT100 thermocouple connected to the temperature controller for real-time temperature and heating constant temperature control
Stirring system	Four-stage 2.2kW motor, 1-23 ratio vertical gear reducer, frame-type scraper agitator, PTFE scrapers arranged vertically, variable frequency drive with adjustable speed of 0-62 rpm, stirring rod connected to reducer with flange coupling
Homogenizing and emulsifying system	Two-stage 7.5KW motor, homogenizer with timer, 2930 rpm, mechanical seal, and side-mounted homogenizer
Lid:	Open flat lid, half of which can be opened
Discharge port	51mm center opening at the bottom of the tank, fitted with a butterfly valve, 550mm above the ground
Tank support frame	(1140mm long * 1140mm wide * 1000mm high) square frame supporting the tank, 850mm height from support point to discharge port
Operating platform, stairs, and fence	Platform is 1000mm wide * 1140mm long, with 304-grade planking; stairs are 1000mm wide with 304-grade planking; fence is constructed of 32mm round pipe.
Electrical control cabinet	Pushbutton relay control, one tall cabinet
Layout	Tanks are arranged on the left and right platforms, with the electrical box at the rear of the platform and the stairs at the front, with a fenced staircase