Potato Processing Line with Sorter Machine | Complete Cleaning, Sorting & Packaging for Bulk Potatoes

Potato Processing Line with Sorter Machine | Complete Cleaning, Sorting & Packaging for Bulk Potatoes

Commercial Potato Line with Sorter Machine | Customizable Stages: Cleaning, Grading & Packaging

Overview
Line Stages & Functions
Product Advantages
Application Scenarios
Technical Parameters
Detailed Information

Overview

Potato Processing Line with Sorter Machine | Complete Cleaning, Sorting & Packaging for Bulk Potatoes

Product Overview

This Potato Processing Line, featuring an integrated Sorter Machine, is a versatile production system designed to handle bulk or ton-bag harvested potatoes. It streamlines the entire process from initial cleaning to final packaging, making it ideal for pre-storage preparation or direct sales. The modular setup includes key components: Potato Cleaner, Dry Washer, Sorting Platform, Elevator, Grader (as part of the Sorter Machine), Conveyor Belt, and Bagging Machine—each stage can be repositioned or used independently to adapt to specific needs, whether processing fresh harvests or stored potatoes.

Constructed with food-grade stainless steel, the line ensures hygiene and long-term durability. Operation starts with a buffer hopper that maintains continuous feeding, preventing interruptions. Soil and impurities are removed via cleaning rollers, then the dry washer uses double-layer brushes to gently clean potato skins without damage, with a dedicated belt collecting and disposing of dirt. The sorting platform, a critical part of the Sorter Machine system, uses 360° rotating stainless steel rollers to allow thorough inspection—workers remove defective tubers, which are collected via a separate belt. The elevator ensures potatoes are evenly distributed to the grader, where gradual spiral-driven stainless steel tubes (a key feature of the Sorter Machine) separate potatoes by size. Finally, the bagging machine enables non-stop packaging into multiple outlets, each independently controllable to maximize efficiency.

Line Stages & Functions

Line Stages & Functions

Buffer Hopper: Accepts bulk or ton-bag potatoes, ensuring a steady flow to keep the line running without interruptions.

Soil Removal & Cleaning Roller: Filters out soil and debris, transferring them via a one-way belt for centralized disposal.

Dry Washer: Uses double-layer brushes to remove surface dirt while protecting potato skins; a bottom belt collects and removes separated soil.

Sorting Platform (Sorter Machine Component): 360° rotating stainless steel rollers provide full visibility of each potato, allowing workers to remove defects—bad tubers are collected via a dedicated belt for easy disposal.

Elevator: 360° rotating stainless steel rollers lift potatoes in a single layer, ensuring uniform feeding to the grader for precise sorting.

Grader (Sorter Machine Core): Double-sided gradual spiral-driven stainless steel tubes with increasing gaps separate potatoes by size, directing them to different belts for grading.

Conveyor Belt: Transfers potatoes between stages, maintaining a smooth, continuous flow through the line.

Bagging Machine: Uses partitions to guide potatoes into multiple packaging outlets (each independently operable), enabling non-stop packaging to boost throughput.

Product Advantages

Product Advantages

Sorter Machine Integration: The core grading and sorting functions ensure precise defect removal and size separation, enhancing product quality.

Modular Flexibility: Stages can be reordered or used independently, adapting to fresh harvests, stored potatoes, or specific processing needs.

High Throughput: Continuous feeding via the buffer hopper and non-stop packaging enable large-scale processing (ideal for bulk operations).

Gentle Handling: From brush cleaning to spiral grading, the line protects potato skins, maintaining product integrity.

Hygienic & Durable: Food-grade stainless steel construction resists corrosion, meets safety standards, and stands up to heavy use.

Labor Efficiency: Automated feeding, sorting, and packaging reduce manual work, while the 360° sorting platform simplifies defect removal.

Application Scenarios

Application Scenarios

Farm Harvest Processing: Handles bulk or ton-bag potatoes, cleaning, sorting (via Sorter Machine), and packaging for direct sale or storage.

Storage Facility Pre-Sale Preparation: Processes stored potatoes through cleaning, sorting, and packaging to meet market quality requirements.

Wholesale & Retail Distribution: Produces uniformly graded, packaged potatoes suitable for bulk wholesale or retail display.

Food Processing Plants: Prepares consistently sized, clean potatoes as raw materials for chips, fries, or other processed products.

Agricultural Cooperatives: Centralizes processing of member-grown potatoes, ensuring consistent quality for collective marketing.

Technical Parameters

Technical Parameters

Potato dry cleaning machine		Potato sorting machine
Dimensions	530015501350mm	Dimensions	435017001200mm
Power	1.7kW	Power	0.6kW
Voltage	220V	Voltage	220V
Yield	7-10t/h	Yield	7-10t/h
Potato selection platform		Mini potato sorting machine
Dimensions	560021501100mm	Dimensions	790016201500mm
Power	0.8kW	Power	2.6kW
Voltage	220V	Voltage	220V
Yield	5-15t/h	Yield	300000 per hour
Mechanical sorting machine		AI visual counting machine
Dimensions	7760270017000mm	Dimensions	29007001500mm
Power	1.7kW	Power	0.4kW
Voltage	220V	Voltage	220V
Yield	3-5t/h	Yield	100000 per hour
Bagging Machine		Potato seed cutting platform
Dimensions	27001650900mm	Dimensions	900030501300mm
Power	0.2kW	Efficient Width of Discharge Elevator Belt	550mm
Voltage	220V	Height of Cutting Table from Ground	Approximately 700mm
Yield	5-15t/h	Efficient Width of Elevator and Loader Belt	460mm (Variable Frequency Drive)
Potato Washing Machine		Efficient Width of Discharge Conveyor Belt	580mm
Dimensions	420019501450mm	Outlet Height from Ground	800-1050mm (Manual Height Adjustment)
Outlet height	750-1050mm	Total Power	1.5kW
Hopper volume	approximately 3m³	Voltage	380V
Handling capacity	approximately 15 tons per hour
Loading conveyor speed	maximum 12m/min
Power	1.75kW
Voltage	220V