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Potato Processing Line with Sorter Machine | Complete Cleaning, Sorting & Packaging for Bulk Potatoes
Commercial Potato Line with Sorter Machine | Customizable Stages: Cleaning, Grading & Packaging
- Overview
- Line Stages & Functions
- Product Advantages
- Application Scenarios
- Technical Parameters
- Detailed Information
- Recommended Products
Potato Processing Line with Sorter Machine | Complete Cleaning, Sorting & Packaging for Bulk Potatoes
Product Overview
This Potato Processing Line, featuring an integrated Sorter Machine, is a versatile production system designed to handle bulk or ton-bag harvested potatoes. It streamlines the entire process from initial cleaning to final packaging, making it ideal for pre-storage preparation or direct sales. The modular setup includes key components: Potato Cleaner, Dry Washer, Sorting Platform, Elevator, Grader (as part of the Sorter Machine), Conveyor Belt, and Bagging Machine—each stage can be repositioned or used independently to adapt to specific needs, whether processing fresh harvests or stored potatoes.
Constructed with food-grade stainless steel, the line ensures hygiene and long-term durability. Operation starts with a buffer hopper that maintains continuous feeding, preventing interruptions. Soil and impurities are removed via cleaning rollers, then the dry washer uses double-layer brushes to gently clean potato skins without damage, with a dedicated belt collecting and disposing of dirt. The sorting platform, a critical part of the Sorter Machine system, uses 360° rotating stainless steel rollers to allow thorough inspection—workers remove defective tubers, which are collected via a separate belt. The elevator ensures potatoes are evenly distributed to the grader, where gradual spiral-driven stainless steel tubes (a key feature of the Sorter Machine) separate potatoes by size. Finally, the bagging machine enables non-stop packaging into multiple outlets, each independently controllable to maximize efficiency.
Line Stages & Functions
- Buffer Hopper: Accepts bulk or ton-bag potatoes, ensuring a steady flow to keep the line running without interruptions.
- Soil Removal & Cleaning Roller: Filters out soil and debris, transferring them via a one-way belt for centralized disposal.
- Dry Washer: Uses double-layer brushes to remove surface dirt while protecting potato skins; a bottom belt collects and removes separated soil.
- Sorting Platform (Sorter Machine Component): 360° rotating stainless steel rollers provide full visibility of each potato, allowing workers to remove defects—bad tubers are collected via a dedicated belt for easy disposal.
- Elevator: 360° rotating stainless steel rollers lift potatoes in a single layer, ensuring uniform feeding to the grader for precise sorting.
- Grader (Sorter Machine Core): Double-sided gradual spiral-driven stainless steel tubes with increasing gaps separate potatoes by size, directing them to different belts for grading.
- Conveyor Belt: Transfers potatoes between stages, maintaining a smooth, continuous flow through the line.
- Bagging Machine: Uses partitions to guide potatoes into multiple packaging outlets (each independently operable), enabling non-stop packaging to boost throughput.
Product Advantages
- Sorter Machine Integration: The core grading and sorting functions ensure precise defect removal and size separation, enhancing product quality.
- Modular Flexibility: Stages can be reordered or used independently, adapting to fresh harvests, stored potatoes, or specific processing needs.
- High Throughput: Continuous feeding via the buffer hopper and non-stop packaging enable large-scale processing (ideal for bulk operations).
- Gentle Handling: From brush cleaning to spiral grading, the line protects potato skins, maintaining product integrity.
- Hygienic & Durable: Food-grade stainless steel construction resists corrosion, meets safety standards, and stands up to heavy use.
- Labor Efficiency: Automated feeding, sorting, and packaging reduce manual work, while the 360° sorting platform simplifies defect removal.
Application Scenarios
- Farm Harvest Processing: Handles bulk or ton-bag potatoes, cleaning, sorting (via Sorter Machine), and packaging for direct sale or storage.
- Storage Facility Pre-Sale Preparation: Processes stored potatoes through cleaning, sorting, and packaging to meet market quality requirements.
- Wholesale & Retail Distribution: Produces uniformly graded, packaged potatoes suitable for bulk wholesale or retail display.
- Food Processing Plants: Prepares consistently sized, clean potatoes as raw materials for chips, fries, or other processed products.
- Agricultural Cooperatives: Centralizes processing of member-grown potatoes, ensuring consistent quality for collective marketing.
Technical Parameters
| Potato dry cleaning machine | Potato sorting machine | |||
| Dimensions | 5300*1550*1350mm | Dimensions | 4350*1700*1200mm | |
| Power | 1.7kW | Power | 0.6kW | |
| Voltage | 220V | Voltage | 220V | |
| Yield | 7-10t/h | Yield | 7-10t/h | |
| Potato selection platform | Mini potato sorting machine | |||
| Dimensions | 5600*2150*1100mm | Dimensions | 7900*1620*1500mm | |
| Power | 0.8kW | Power | 2.6kW | |
| Voltage | 220V | Voltage | 220V | |
| Yield | 5-15t/h | Yield | 300000 per hour | |
| Mechanical sorting machine | AI visual counting machine | |||
| Dimensions | 7760*2700*17000mm | Dimensions | 2900*700*1500mm | |
| Power | 1.7kW | Power | 0.4kW | |
| Voltage | 220V | Voltage | 220V | |
| Yield | 3-5t/h | Yield | 100000 per hour | |
| Bagging Machine | Potato seed cutting platform | |||
| Dimensions | 2700*1650*900mm | Dimensions | 9000*3050*1300mm | |
| Power | 0.2kW | Efficient Width of Discharge Elevator Belt | 550mm | |
| Voltage | 220V | Height of Cutting Table from Ground | Approximately 700mm | |
| Yield | 5-15t/h | Efficient Width of Elevator and Loader Belt | 460mm (Variable Frequency Drive) | |
| Potato Washing Machine | Efficient Width of Discharge Conveyor Belt | 580mm | ||
| Dimensions | 4200*1950*1450mm | Outlet Height from Ground | 800-1050mm (Manual Height Adjustment) | |
| Outlet height | 750-1050mm | Total Power | 1.5kW | |
| Hopper volume | approximately 3m³ | Voltage | 380V | |
| Handling capacity | approximately 15 tons per hour | |||
| Loading conveyor speed | maximum 12m/min | |||
| Power | 1.75kW | |||
| Voltage | 220V | |||
Detailed Information
